Medical Device Service
Medical Device Prototyping We understand the criticality of innovation and efficiency in developing life-changing medical devices. With our expertise, we offer comprehensive solutions tailored to meet the unique needs of medical device manufacturers. Our state-of-the-art prototyping processes, including advanced 3D printing, CNC machining, urethane casting and precision assembly, enable us to swiftly transform design concepts…
Medical Device Prototyping
We understand the criticality of innovation and efficiency in developing life-changing medical devices. With our expertise, we offer comprehensive solutions tailored to meet the unique needs of medical device manufacturers. Our state-of-the-art prototyping processes, including advanced 3D printing, CNC machining, urethane casting and precision assembly, enable us to swiftly transform design concepts into tangible prototypes.
We prioritize accuracy, functionality, and regulatory compliance throughout the prototyping journey. From proof of concept to functional testing, our dedicated team ensures the highest standards of quality and precision.
Partner with us to accelerate your medical device development and revolutionize healthcare.
Importance Of Prototyping and Rapid Manufacturing in Medical Device Development
OUR SERVICES FOR Medical device Prototyping
Custom Machined Medical Device Enclosures Plastic Housings
Medical device enclosures must meet healthcare industry standards, including ergonomics, aesthetics, ruggedness, UV resistance, flame and water resistance, cleaning ease, and safety. KUSLA Prototype accelerates the process by testing and validating enclosure appearance and performance through visual design models and functional prototypes. CNC machining allows us to use engineering-grade materials for housing testing, ensuring product performance, functionality, and manufacturability. It is also ideal for flexible, fast, and efficient low-volume production. Trust KUSLA prototype to bring your innovative medical device enclosure ideas to market with precision and compliance.
Custom Precision CNC Machining For Medical Surgical instruments
When it comes to high-precision and high-tolerance manufacturing, CNC machining stands out as a technology of paramount importance. The machining of surgical instruments and tools requires utmost accuracy and compliance with stringent usage and safety standards. At our facility, we possess the expertise to machine medical-grade materials, including titanium and stainless steel, with unparalleled efficiency and precision. Our specialization lies in precision machining of intricate geometric details, leveraging advanced techniques such as 5-axis micro-milling. We also integrate multiple manufacturing processes like metal injection molding, metal casting, EDM, and wire EDM to optimize the precision machining workflow. Our medical machining services adhere to rigorous quality standards, delivering exceptional accuracy. Expect dimensional tolerances of ±0.01 mm, geometric tolerances of 0.01 mm, a minimum machined radius of R0.1 mm, and a surface roughness of Ra 0.2 μm. Experience the power of CNC machining for surgical instrument production. Collaborate with us to transform your designs into high-precision medical components that meet the most demanding requirements of the healthcare industry.
Utilizing 3D Printing for Medical Product Manufacturing
3D printing, also known as additive manufacturing, offers a highly advantageous approach to producing medical products. This technology enables rapid creation of individual components with the ability to easily fabricate complex geometric shapes, making it ideal for applications like prosthetics and medical models. By employing this additive layering process, 3D printing facilitates quick and cost-effective iterations of designs, enabling efficient debugging and early evaluation of new medical parts. Notably, 3D printing excels in accurate form and fit testing. However, it does have limitations, including restricted material options, limited color and texture choices, and a lack of refined surface finishes. Despite these drawbacks, 3D printing remains a valuable tool in the realm of medical manufacturing.
Urethane Casting for Small-Scale Rapid Manufacturing in Medical Devices
Urethane casting offers numerous opportunities and applications, making it a compelling addition to the medical industry, particularly for low-volume production runs of medical device housings. This versatile technique allows for initial product launches before investing in expensive injection molding and tooling, providing an avenue for market research and gathering valuable customer feedback. Moreover, polyurethane casting enables the early delivery of medical devices, ensuring timely availability to meet market demands. In markets characterized by frequent small-scale innovation and short product lifecycles, silicone molding for casting urethane proves invaluable. It allows manufacturers to enhance designs at an accelerated pace without the need to amortize the cost of hard tooling. This flexibility empowers continuous improvement and agility in the medical device development process. Embrace the advantages of Urethane casting for efficient and cost-effective manufacturing of medical device housings. Experience accelerated innovation, faster time-to-market, and improved design iterations to stay at the forefront of the dynamic medical industry.