Rapid Prototyping Services & Rapid Manufacturing
With our expertise in automotive prototyping and parts, KUSLA offer complete services, from research and development to engineering tests, and from prototypes to Low-volume production.
Production-Grade Products
No Minimum Order
One-Stop Machining Services
KUSLA has partnered with top automotive brands globally, delivering prototypes and parts for some of the most iconic and in-demand vehicles. We work with OEMs, Tier 1, and Tier 2 suppliers to create prototypes and low-volume pre-production or production parts. Our diverse range of customer-focused services helps you speed up iterations and deliver customized solutions to your clients. We understand the unique challenges of the automotive and transportation industries and are committed to meeting and exceeding your expectations.
The automotive industry is large and complex, with constant pressure to create new designs. Since design and development can take a long time, fast and efficient prototyping is essential. Prototyping helps move from early designs to final products.
With rapid prototyping, design teams can quickly test new ideas to make sure they work and meet consumer needs. It allows for faster changes and better communication with stakeholders and project teams.
In short, automotive prototyping reduces risks, leading to better manufacturing and higher customer satisfaction.
Automotive prototype manufacturing is key at every stage of design and development. It includes testing ideas, visualizing CAD models, checking structure and performance, testing functionality, and validating manufacturing processes. In short, it’s essential for ensuring product quality and efficient production.
In automotive prototyping, CAD software is used to create an exact 3D model of the vehicle design. This allows engineers to review details, test changes, simulate real-world driving, and improve parts before making a physical prototype, ensuring efficiency and accuracy.
In this phase, engineers create functional prototypes to check how parts fit and gather data on their use. It helps evaluate the structure size, ease of installation, and how components interact with other parts. This stage allows engineers to assess design, materials, strength, tolerances, assembly, and manufacturability, helping identify and fix problems early.
Functional Testing of an automotive prototype checks the car’s mechanical systems, electronics, and overall functional performance. This phase tests the engine, drivetrain, electrical systems, and software integration. Engineers evaluate reliability, safety features, and user interface to ensure everything works well in real-world conditions. It’s essential for finding and fixing issues before final production.
Production Process Validation of an automotive prototype ensures the manufacturing process is efficient and meets quality standards. It involves making a prototype using the planned production line and equipment to check if mass production is feasible and consistent. This stage tests assembly methods, tooling accuracy, and production timing, helping identify issues in the manufacturing process before full-scale production begins.
We offer multiple machining services including high-precision CNC machining for plastic parts on a car, and also sheet metal fabrication for sheet metal parts on a car. In the testing stage of car development, we also provide rapid injection molding for the low-volume parts needed for testing.
Complete your prototype in as fast as 72 hours. superior precision and cost-effective.
We provide Rapid Injection Molding parts with production Materals In short time, less than 4 weeks
Complete your prototype in as fast as 24 hours. FDM, SLS, SLA, PolyJet, MJF technologies.
Covers processes such as bending, welding, and stamping, with no minimum order quantity.
KUSLA could offer all kinds of prototypes such as Concept prototypes, function prototypes, and Testing prototypes throughout the automotive development both for plastic and metal prototypes. and we also offer low-volume manufacturing parts before mass production.
Most frequent questions and answers
Common techniques include CNC machining, 3D printing, vacuum casting, Rapid injection molding and sheet metal fabrication. Each method has its own advantages based on the complexity, material, and precision needed.
We follow strict quality control procedures to ensure every component meets industry standards. We also comply with important automotive certifications like ISO 9001, guaranteeing that your parts are reliable, durable, and ready for production.
Yes, We have been making automotive parts and prototypes for many years. Our end customers include VW, BMW, GM and Stellantist.
Generally from days to weeks. Lead times depend on the project’s complexity and volume, but we are dedicated to providing fast and efficient results. We ensure on-time delivery while maintaining top quality. Contact our team to discuss the details of your project.
Choosing the right Repaid Prototyping service partner is key to accelerating your business's path to market success, and now you are about to get it.
Get in touch with our professional team today, and we will respond to you within 24 hours.
Marketing Director
Project Manager
Project Manager
Technical Sales
Technical Sales
Technical Sales
Get in touch with our professional team today, and we will respond to you within 24 hours.
Marketing Director
Project Manager
Project Manager
Technical Sales
Technical Sales
Technical Sales
