Low Volume Injection Molding Service

  • No minimum order quantities
  • ISO 9001:2015 certified
  • Production parts as fast as 10-15 days
  • Dozens of materials and finishes are available

OUR Low volume injection molding capabilities

Rapid injection tooling

Rapid tooling making

Rapid tooling uses additive manufacturing or machining processes to create not the parts directly, but tooling such as molds, dies, or patterns, which are then used in traditional manufacturing processes to produce the final parts, bridging the gap between (rapid) prototyping and production, and enabling the manufacturing of end-use parts.

Plastic injection molding

Plastic injection molding

Injection molding is a method to obtain molded products by injecting plastic materials molten by heat into a mold, and then cooling and solidifying them. The method is suitable for the mass production of products with complicated shapes, and takes a large part in the area of plastic processing.

Over molding

Over molding

Over molding is an injection molding process used to mold one plastic (commonly a rubber-like plastic called TPE) over top of another component (substrate). The substrate is usually an injection-molded plastic part, but it could also be made from various other materials.

Insert Molding

Insert Molding

Insert molding is an injection molding process that involves adding inserts, particularly metal, into an injection-molded part. Placing the insert within the mold cavity occurs before molten plastic injection. Consequently, on cooling, the insert becomes a permanent plastic part.

Our Injection molding specification

Molding Machine50-1000t
Mold Tolerances±0.05mm
Mold Life CycleAbove 100,000
Minimum Part Size1×1×1 mm
Lead Time15 Business Days
MaterialsPMMA, PC, ABS, ABS/PC, PP, POM, TPU, PA66

What is Low Volume Injection Molding?

Low-volume injection molding refers to the production of small batches (typically less than 1000 pieces) of plastic parts. This process is repeated hundreds or thousands of times quickly, which amortizes the cost of tooling and reduces the cost of each unit. Low-volume plastic injection molding is usually done with a smaller-dimensioned machine that can be used for prototyping.

ADVANTAGE OF of INJECTION MOLDING

Injection molding is plastic manufacturing process that can produce high quality parts at scale. It’s typically used for low- to high-volume production.

  • Low cost at higher volumes
  • Exceptional part cosmetics and surface finish
  • Repeatable
  • Complex parts
  • Wide range of plastic materials

Why Choose KUSLA low Volume Manufacturing Service

No MOQ

No minimum order requirement

Advanced facilities

Our advanced facilities ensure precision and competitive pricing.

Experienced quality inspection

Owing certified factories, conducting in-process inspections and dimensional verification after production,

Injection Molding Specialists

10+ years of experience in the injection molding industry

Competitive Pricing

Our efficient rapid prototyping system ensures competitive pricing that can match any offer.

Quick turnaround

We speed up product development and fast-track injection molding production.

Service Workflow 

Send Us Your CAD File

Send Us Your CAD

Fill in your info and send CAD file. We’ll create a 3D model for your part/prototype

Quote & Design Analysis

Quote & Design Analysis

In 24 hours, you’ll get a quote and DFM feedback for project feasibility and cost estimates.

Order & Start CNC Machining

Order & Start Machining

Once you place your order, we will begin production of your CNC prototype or CNC machined part.

Dimension Check & Test

Quality Check

We measure parts’ dimensions with calipers, micrometers, gauges, or CMMs.

Packaging & Shipping

Packaging & Shipping

We pack and ship your products with a robust international express standard.

APPLICATIONS of low Volume injection molding

Medical Device

Medical Device Prototyping We understand the criticality of innovation and efficiency in developing life-changing medical devices. With our expertise, we offer comprehensive solutions tailored to meet the unique needs of…

Consumer Electronics

Consumer Electronics Prototyping KUSLA Prototype specializes in providing tailored prototype solutions for the consumer electronics industry. With technology advancing rapidly, staying ahead of the competition requires speed and innovation. Our…
Rapid Prototyping for Aerospace Industry

Aerospace Industry

Custom Parts Manufacturing for Aerospace Industry For years, KUSLA has been a trusted provider of high precision parts and components for the aerospace and aircraft industries. We have a proven…

Automotive Industry

Rapid prototyping plays a pivotal role in driving automotive innovation. It enables design teams to quickly iterate and develop new designs, satisfying market demands.

Gallery of Low volume Injection modling

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