Urethane Casting Service
Experience the power of precision with KUSLA Prototype’s Urethane Casting services. Fast, high-quality, and customized solutions for diverse industries. Shape your success with us.
Urethane casting Service
Rigid Urethane resin casting
Urethane resin casting, also known as polyurethane resin casting, is a manufacturing process used to create prototypes and low-volume production runs. Pour liquid urethane resin into molds to produce rigid and durable products with high precision.
Urethane rubber casting
Urethane rubber casting is a process that uses liquid urethane rubber to create flexible and elastomeric parts with high precision. Similar with rigid urethane resin casting process,but the material is rubber materials.
Perfect for prototypes and smaller production volumes, urethane casting delivers fast turnaround, economical tooling and precise parts with a lot of material choices. With 10 years expertise in urethane casting, KUSLA Prototype can manage projects from prototypes to low volume production runs.
KUSLA Urethane Casting Specifications
|As low as 7 days for first part
|minimum ± 0.3 mm (Vary on dimensions of the part)
|Maximum part size
|914.4 x 914.4 x 1828.8mm (36.0 x 36.0 x 72.0 in)
|Minimum feature size
|0.635mm (0.025 in) for features
|1.016mm (0.040 in) wall thickness
| Up to 25 copies per mold
(depending on the mold’s complexity and the casting materials)
|Color & Finishing
|custom painting and texture.
Urethane Casting Material
|Type of Material
|urethane casting resin(Rigid)
|ABS-Like is a general-purpose polyurethane plastic that simulates ABS thermoplastic. This material is a great choice for most product enclosures.
|Shore D 76-80
|Acrylic-Like is a stiff, transparent polyurethane plastic that simulates acrylic (PMMA). This material is great for see-through applications such as light pipes.
|shore D 80
|Polytek Poly-Optic® 14 Series
|A stiff, USP Class VI, high-performance urethane with high impact strength and a HDT of 190°F (88°C).
|shore D 82-86
|urethane casting Rubber
|a polyurethane plastic that simulates all kinds of rubber-like materials such as TPE, TPU, and silicone rubber. This material is great for wearables, gaskets, and overmolds
|Clear Rubber-Like Polyurethane
|A colorless Shore A elastomer with a high elongation to break. Matte finish will give a frosted appearance, and higher gloss will increase its transparency.
|40-95 Shore A
Surface Finish for Urethane Casted Parts
Kusla Prototype can manage different surface finishes for the casted parts such as trimming, sanding, painting and more.
Benefits of Urethane casting
Reduced Tooling and Part Costs
Silicone molds are cheap and easy to make, and also offer lower part costs especially as the order volume increases.
Silicone molds can be ready in 24 hours. Up to 50 functional cast urethane parts can be produced in 10 days when you choose urethane casting.
urethane casting allows you to create parts with complex geometries and features that would be difficult or impossible to achieve with other methods.
High Precision and Quality
Urethane casting can create high quality parts in a variety of shapes, sizes, and materials — all with good tolerances around ± 0.3 mm.
Excellent Surface Finish
cast urethane parts offer excellent surface finish, and can be post processed like painting, polishing, graining.
Why Choose KUSLA Urethane Casting Services?
|Urethane Casting plastic parts
|Up to 50 copies can be produced in 7 to 10 days,
|Lifetime of the silicone mold
|Typical quantities up to 20-25 copies per mold.
|20% Lower than Market