CNC Machining Service
Complete CNC machining capability for Rapid prototyping and low volume manufacturing service high quality, fast delivery and competitive prices
CNC Machining Processes
CNC milling is a manufacturing process that uses computerized controls and rotating multi-point cutting tools to remove material from a workpiece to create custom-designed parts or products. CNC mills are versatile machines capable of efficiently cutting and machining a wide range of plastic and metal materials. With their precision and accuracy, they are the perfect choice for a lot of industries that demand high-quality components.
CNC turning is a machining process that removes material by contacting a cutter with the high-speed rotating workpiece to create the desired shape of the products. CNC turning is particularly useful for creating cylindrical and round parts, such as holes, pins, threads. It is widely employed in manufacturing industries due to its efficiency, accuracy, and ability to produce intricate components with high precision.
Multi-axis CNC machining
Multi-axis CNC machining is an advanced manufacturing technique that involves using computer-controlled machines with 4-axis, 5-axis machines which provide greater flexibility and reducing the need for multiple setups and tool changes. This process is ideal for producing parts with intricate geometries, complex curves, and features that require precise and simultaneous machining from different angles.
Embrace the power of CNC machining, a subtractive manufacturing technique that utilizes advanced computer controls and machinery to sculpt your custom part from a blank material. KUSLA vast network includes over 100 milling and turning centers, featuring standard 3-axis mills, indexed 3+2-axis mills, fully-continuous 5-axis mills, Swiss lathes, and multi-axis mill turns.
We guarantee tolerances as precise as 0.01mm (0.0020 in) and lead times starting from just 5 business days. From straightforward work holdings to intricate organic geometries demanding tight tolerances, KUSLA Prototype’s CNC machining services deliver.
CNC Machining Capabilities
With precision CNC machining capabilities, KUSLA is your ideal partner to create precision machined prototypes and parts. we adhere to industry standards for precision, with ISO 2768(fine)tolerance for metals and ISO 2768(medium) tolerance for plastics. If you require specific tolerances beyond the standard, simply indicate your requirements on your drawing, and we will ensure your project meets the highest precision standards.
|CNC Milling||CNC Turning|
|Maximum Part Size||1200×800×600 mm||200×500 mm|
|Minimum Part Size||4×4 mm||2×2 mm|
|Minimum Feature Size||0.2 mm||0.2 mm|
|Standard Tolerances||min +/-0.05mm||min +/-0.05mm|
|Linear Dimension Tolerances||+/- 0.02 mm||+/- 0.02 mm|
|Hole Diameters Tolerances||+/- 0.02 mm||+/- 0.01 mm|
|Shaft Diameters Tolerances||+/- 0.02 mm||+/- 0.01 mm|
|Radii||Sharp inside corners on a part will be radiused (rounded) as a natural result of the CNC machining process.|
|Threads and Tapped Holes||custom size required by our customers.|
|Text||CNC engraving or laser carving||CNC engraving or laser carving|
|Lead Time||3 to 7 days||3 to 5 days|
CNC Machining Materials
There are a wide variety of materials that can be machined using CNC technology, we provide CNC machining quotes for more than 30 engineering-grade plastic and metal materials.
|plastics||PMMA(Acrylic)||PC diffusing , Clear, Colored|
|PC(Polycarbonate)||PC diffusing, Clear, Colored|
|POM (Delrin/Acetal) , ABS ,Nylon (Polyamide),|
|Metals||Aluminum||Aluminum 6061 Aluminum 5052|
Aluminum 2024 Aluminum 6063
Aluminum 7050 Aluminum 7075
Aluminum MIC-6 Aluminum 6062
|Stainless steel||Nitronic 60 (218 SS) Stainless Steel 15-5|
Stainless Steel 17-4 Stainless Steel 18-8
Stainless Steel 304 Stainless Steel 316/316L
Stainless Steel 416 Stainless Steel 410
Stainless Steel 420 Stainless Steel 440C
|Steel||Steel 1018 Steel 1215|
Steel 4130 Steel 4140
Steel 4140PH Steel 4340
|Titanium||Titanium (Grade 1)|
Titanium (Grade 2)
Titanium (Grade 5)
CNC Parts Finishes
We support one-stop CNC machining surface finishing to meet the visual and functional requirements of any design. Including sanding, sandblasting, mirror polishing, painting, printing, laser etching, anodizing, electroplating, nickel plating, chrome plating, powder coating, etc.
CNC Machining Equipment
|3-Axis||5||Hass VF-4SS-V Vertical Machining Center||12000||1270×508×635||±0.005|
|5||Hass VF-2SS-V Vertical Machining Center||12000||762×406×508||±0.005|
|5||JINGDIAO JDVT600T_A15SH High-Speed Machining Center||24000||600×500×300||±0.005|
|5||JINGDIAO JDVT600_A13S High-Speed Machining Center||24000||600×400×350||±0.005|
|5||JINGDIAO JDCT600E_A12 High-Speed Machining Center||20000||600×500×420||±0.005|
|10||JIRFINE VH-85 Vertical Machining Center||15000||850×550×550||±0.005|
|(3+2 Axis)||5||Hass VF-2SS-V Vertical Machining Center||12000||200×200×350||±0.003|
|(5-Axis)||5||JINGDIAO JDGR400_A13S High-Speed Machining Center||24000||450×700×400||±0.002|
CNC Machining Workflow
Send Us Your CAD
The first step is to simply fill in your information and send us CAD file. This helps us to create a 3D model of your desired part or prototype.
Quote & Design Analysis
Within 24 hours, we will provide you with a quote and DFM feedback. This ensures that your project is feasible and provides you with an accurate cost estimate.
Order & Start Machining
Once you have placed the order, we will start production on your CNC prototype or CNC machined parts.
We Check dimensions of the parts using various measuring instruments, such as calipers, micrometers, gauges, or CMMs.
Packaging & Shipping
Pack your products with a robust packing Standard and ship to you by international express.
Save Your Money And Time
Precision, Quality and Affordability at any volume. Our team responds quickly to accommodate your needs to save your time and money.
|Lead time||From 3 Days To 7 Days||From 2 Days To 5 Days|
|Cost||20% Lower Than Market||20% Lower Than Market|
The Pivotal Role of CNC Machining in Modern Manufacturing
CNC machining is a crucial player in the manufacturing field, offering unparalleled accuracy, consistency, and scalability. This technique is vital for mass production of parts with complex geometries and tight tolerances, ensuring uniformity across all items. Its versatility extends across a plethora of industries. For instance:
- The automotive sector uses CNC machining for producing intricate engine parts.
- In the aerospace industry, it is employed for crafting precise, lightweight components.
- The medical field depends on it for the creation of accurate surgical instruments and implants.
- Even in the realm of arts and crafts, CNC machining is used for detailed carving and sculpting work.
- In essence, CNC machining is the backbone of modern manufacturing, fostering innovation and efficiency.
Benefits of Using CNC Machining for Rapid Prototype